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Deutroflux UWE MPI Test Bench

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Product Code: F05.0610-F05.0614

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Quick Overview

Workbenches up to 900mm in length


This Flaw Detector uses the skin effect of an AC for uniform magnetisation and demagnetisation without problems, even in the case of complicated work pieces.


Two phase-shifted AC currents generate a rotating magnetic field; thus, cracks of any direction are indicated in a single process.


Operating errors are impossible by automatic cycle sequence (clamping, spraying, magnetising, post and demagnetising).


Electronic and pneumatic modules from world-wide well-known manufacturers guarantee highest operational reliability and service, even after a number of years.


Flanged switch cabinet well accessible for operation and service.


 


Each spraying shower individually switched on and off: short spraying times and no dribbling.


Mechanical guidance outside the wet area, no varnished parts. Stainless Steel in the wet area, powder coating outside.


Double versatility: As a compact unit, it can easily be shifted to other areas of application. A stable construction by use of ISO profiles enables a later mounting of tubs, holding devices, etc.


FLUXA bath containers with sloping bottom, circulation pump and without corners in the pump range; no sedimentation in the container.


Braided wire contacts are rotatable and vertically adjustable for long tool-life and low contact losses.


Adapted inspection cabin and illumination.


Four times more economical:


Optimum price/performance relation


Small space requirement


Long lifetime


Easy maintenance


 


It is the task of an ideal magnetisation unit to test the entire surface of a workplace with the same strength resp. sensitivity.


Up to now this has been possible at clamping lengths above 600mm only with an additional running coil.


For the DEUTROFLUX UWE900, now there is the automatic two-step magnetisation during the magnetisation process, first all showers are switched on at a lower magnetising level matched to the pole-near ends. After approx. 4 seconds, the control system automatically switches the outer showers off and the magnetising power on to the preselected higher step for about 2 seconds. Then the showers in the middle are also switched off and approx. 1 second later the magnetisation is too.


The DEUTROFLUX UWE900 thus will get nearer to the ideal state


Component Data:
Max. length: 600 mm (UWE 600) / 900 mm (UWE 900)
Max. diameter: 400 mm
Max. weight: 100 kg
Bench Data:
Mains: 400 V / 50 Hz
Max. current consumption: 50 A (UWE 600) / 70 A (UWE 900)
Max. power consumption: 20 kVA (UWE 600) / 28 kVA (UWE 900)
Control voltage: 24 V =
Control system: SIMATIC SPS
Relative duty cycle: 40 % (60 % on request)
Pressure air: 4 - 6 bar
Air consumption per cycle: 0.5 NI
Clamping stroke: 8 mm standard
(larger on request, w/ two-hand operation)
Total weight: 680 kg (UWE 600) / 780 kg (UWE 900)
(incl. switching cabinet and inspection medium container)
Current Flow:
Max. testing current: 2000 A
No-load voltage: 5 V
Adjustment: infinitely variable
Display: kA, analogue
Flow monitoring: 1 limit value
Field Flow:
Max. flow density: > 1 T,
Number of Ampere turns required for this: 10000 (UWE 600), 14000 (UWE 900)
Adjustment: infinitely variable
Display: % per cent Ampere turns, analogue
De-magnetization:
Included serially; both directions can be switched off
Release may be selected manually or automatically
De-magnetizing frequency: 50 Hz
De-magnetizing  time: ca. 1 s
Cycle control:
Selectable: without / single cycle / permanent cycle
Magnetizing and spraying time can be adjusted individually
Max. magnetizing time: ca. 6 s
Shower:
Selectable: manually / automatically
Can be switched off
Container for inspection medium:
Contents: 40 l
Pump, electrical power: 0.78 kW
Pump, delivery: 228 l/min
Pump, delivery head: 2 m approx.

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Details

Workbenches up to 900mm in length

This Flaw Detector uses the skin effect of an AC for uniform magnetisation and demagnetisation without problems, even in the case of complicated work pieces.

Two phase-shifted AC currents generate a rotating magnetic field; thus, cracks of any direction are indicated in a single process.

Operating errors are impossible by automatic cycle sequence (clamping, spraying, magnetising, post and demagnetising).

Electronic and pneumatic modules from world-wide well-known manufacturers guarantee highest operational reliability and service, even after a number of years.

Flanged switch cabinet well accessible for operation and service.

 

Each spraying shower individually switched on and off: short spraying times and no dribbling.

Mechanical guidance outside the wet area, no varnished parts. Stainless Steel in the wet area, powder coating outside.

Double versatility: As a compact unit, it can easily be shifted to other areas of application. A stable construction by use of ISO profiles enables a later mounting of tubs, holding devices, etc.

FLUXA bath containers with sloping bottom, circulation pump and without corners in the pump range; no sedimentation in the container.

Braided wire contacts are rotatable and vertically adjustable for long tool-life and low contact losses.

Adapted inspection cabin and illumination.

Four times more economical:

Optimum price/performance relation

Small space requirement

Long lifetime

Easy maintenance

 

It is the task of an ideal magnetisation unit to test the entire surface of a workplace with the same strength resp. sensitivity.

Up to now this has been possible at clamping lengths above 600mm only with an additional running coil.

For the DEUTROFLUX UWE900, now there is the automatic two-step magnetisation during the magnetisation process, first all showers are switched on at a lower magnetising level matched to the pole-near ends. After approx. 4 seconds, the control system automatically switches the outer showers off and the magnetising power on to the preselected higher step for about 2 seconds. Then the showers in the middle are also switched off and approx. 1 second later the magnetisation is too.

The DEUTROFLUX UWE900 thus will get nearer to the ideal state

Component Data:
Max. length: 600 mm (UWE 600) / 900 mm (UWE 900)
Max. diameter: 400 mm
Max. weight: 100 kg
Bench Data:
Mains: 400 V / 50 Hz
Max. current consumption: 50 A (UWE 600) / 70 A (UWE 900)
Max. power consumption: 20 kVA (UWE 600) / 28 kVA (UWE 900)
Control voltage: 24 V =
Control system: SIMATIC SPS
Relative duty cycle: 40 % (60 % on request)
Pressure air: 4 - 6 bar
Air consumption per cycle: 0.5 NI
Clamping stroke: 8 mm standard
(larger on request, w/ two-hand operation)
Total weight: 680 kg (UWE 600) / 780 kg (UWE 900)
(incl. switching cabinet and inspection medium container)
Current Flow:
Max. testing current: 2000 A
No-load voltage: 5 V
Adjustment: infinitely variable
Display: kA, analogue
Flow monitoring: 1 limit value
Field Flow:
Max. flow density: > 1 T,
Number of Ampere turns required for this: 10000 (UWE 600), 14000 (UWE 900)
Adjustment: infinitely variable
Display: % per cent Ampere turns, analogue
De-magnetization:
Included serially; both directions can be switched off
Release may be selected manually or automatically
De-magnetizing frequency: 50 Hz
De-magnetizing  time: ca. 1 s
Cycle control:
Selectable: without / single cycle / permanent cycle
Magnetizing and spraying time can be adjusted individually
Max. magnetizing time: ca. 6 s
Shower:
Selectable: manually / automatically
Can be switched off
Container for inspection medium:
Contents: 40 l
Pump, electrical power: 0.78 kW
Pump, delivery: 228 l/min
Pump, delivery head: 2 m approx.

Additional Information

Additional Accessories

Optional accessories

Spare contact plates

Heavy duty rollers

Two step magnetisation (UWE 900)

Darkening cabin

Max. testing current 3000 Amps

Max. testing current 4000 Amps

Other mains voltage

Field flow supervision

Product Code F05.0610-F05.0614

Details

Workbenches up to 900mm in length

This Flaw Detector uses the skin effect of an AC for uniform magnetisation and demagnetisation without problems, even in the case of complicated work pieces.

Two phase-shifted AC currents generate a rotating magnetic field; thus, cracks of any direction are indicated in a single process.

Operating errors are impossible by automatic cycle sequence (clamping, spraying, magnetising, post and demagnetising).

Electronic and pneumatic modules from world-wide well-known manufacturers guarantee highest operational reliability and service, even after a number of years.

Flanged switch cabinet well accessible for operation and service.

 

Each spraying shower individually switched on and off: short spraying times and no dribbling.

Mechanical guidance outside the wet area, no varnished parts. Stainless Steel in the wet area, powder coating outside.

Double versatility: As a compact unit, it can easily be shifted to other areas of application. A stable construction by use of ISO profiles enables a later mounting of tubs, holding devices, etc.

FLUXA bath containers with sloping bottom, circulation pump and without corners in the pump range; no sedimentation in the container.

Braided wire contacts are rotatable and vertically adjustable for long tool-life and low contact losses.

Adapted inspection cabin and illumination.

Four times more economical:

Optimum price/performance relation

Small space requirement

Long lifetime

Easy maintenance

 

It is the task of an ideal magnetisation unit to test the entire surface of a workplace with the same strength resp. sensitivity.

Up to now this has been possible at clamping lengths above 600mm only with an additional running coil.

For the DEUTROFLUX UWE900, now there is the automatic two-step magnetisation during the magnetisation process, first all showers are switched on at a lower magnetising level matched to the pole-near ends. After approx. 4 seconds, the control system automatically switches the outer showers off and the magnetising power on to the preselected higher step for about 2 seconds. Then the showers in the middle are also switched off and approx. 1 second later the magnetisation is too.

The DEUTROFLUX UWE900 thus will get nearer to the ideal state

Component Data:
Max. length: 600 mm (UWE 600) / 900 mm (UWE 900)
Max. diameter: 400 mm
Max. weight: 100 kg
Bench Data:
Mains: 400 V / 50 Hz
Max. current consumption: 50 A (UWE 600) / 70 A (UWE 900)
Max. power consumption: 20 kVA (UWE 600) / 28 kVA (UWE 900)
Control voltage: 24 V =
Control system: SIMATIC SPS
Relative duty cycle: 40 % (60 % on request)
Pressure air: 4 - 6 bar
Air consumption per cycle: 0.5 NI
Clamping stroke: 8 mm standard
(larger on request, w/ two-hand operation)
Total weight: 680 kg (UWE 600) / 780 kg (UWE 900)
(incl. switching cabinet and inspection medium container)
Current Flow:
Max. testing current: 2000 A
No-load voltage: 5 V
Adjustment: infinitely variable
Display: kA, analogue
Flow monitoring: 1 limit value
Field Flow:
Max. flow density: > 1 T,
Number of Ampere turns required for this: 10000 (UWE 600), 14000 (UWE 900)
Adjustment: infinitely variable
Display: % per cent Ampere turns, analogue
De-magnetization:
Included serially; both directions can be switched off
Release may be selected manually or automatically
De-magnetizing frequency: 50 Hz
De-magnetizing  time: ca. 1 s
Cycle control:
Selectable: without / single cycle / permanent cycle
Magnetizing and spraying time can be adjusted individually
Max. magnetizing time: ca. 6 s
Shower:
Selectable: manually / automatically
Can be switched off
Container for inspection medium:
Contents: 40 l
Pump, electrical power: 0.78 kW
Pump, delivery: 228 l/min
Pump, delivery head: 2 m approx.

Additional Information

Additional Accessories

Optional accessories

Spare contact plates

Heavy duty rollers

Two step magnetisation (UWE 900)

Darkening cabin

Max. testing current 3000 Amps

Max. testing current 4000 Amps

Other mains voltage

Field flow supervision

Product Code F05.0610-F05.0614

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